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BIA Product of Excellence Award Winner #1
October 6th, 2009 by Crystal

Vancouver Foundation Vital Signs 2008

Cut, fold, gather, stitch, and trim 44pp + 6pp cover 5000 books. Then refold inside back cover to form as inside front cover with a gusset. This piece was designed with functionality in mind as there are a number of design features that help the user use this piece effectively. For example, there are coloured tabs throughout the book that line up with the coloured panels on the inside of the back panel. This acts as a Table of Contents when the extra panel is folded out in opposed to a traditional Table of Contents in the front of a book. Aside from being colour-coordinated, the bindery work for this book requires critical lineups and cross-overs for the Table of Contents to work effectively.

From a binding perspective, this job was a challenge to make as there are full size foldouts located in the middle of the book. Folding the signatures before saddle stitching required great attention to detail as the sheets all had to fold to the same size at the face. These foldouts were flush at face meaning we are not able to take a face trim to the book after saddle stitching. In order to achieve this, the book was created in two passes. During the first pass, the five flush foldout signatures were pre-gathered on the stitcher. During the second pass, these pre-gathered signatures are hand-fed into the stitcher at the centre of the book which then adds two additional four-page signatures fed from pockets before gathering the cover with the rest of the book.

After the book is finished stitching, a team of handwork specialists carefully folds out the inside back cover, forms a gusset, and folds it over the inside pages and becomes the inside front cover.

POE-Stitching1POE-Stitching2

POE-Stitching3


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